Our mission

At Ary Fire, our mission is to protect lives and property by delivering high-quality fire spray and vermiculite fireproofing solutions that meet and exceed Australian fire safety standards. We are committed to enhancing the fire resistance of structural steel and critical building components through expertly applied, code-compliant passive fire protection systems. With precision, integrity, and a focus on long-term safety, Ary Fire strives to be a leader in vermiculite fire spray applications across the construction and industrial sectors.

Our vision

We want to live in a world where people can buy homes that match their needs rather than having to find a compromise and settle on the second-best option. That's why we take a lot of time and care in getting to know our clients from the moment they reach out to us and ask for our help.

Some Clients

Hutchison Builders

RICHARD CROOKES

ABYSS CONSTRUCTION

Hansen Yuncken

ABERGELDIE

Acciona

ROBERTS CO

BILLBERGIA

WESTBOURNE

Projects

Project: Westbourne – Building A

Scope of Works: Fire Spray Application

Ary Fire has been engaged to carry out vermiculite fire spray works on structural steel components within Building A of the Westbourne project. The scope includes the supply and application of high-build vermiculite spray to achieve the required fire resistance levels (FRL) as per project specifications and Australian Standards. All fire spray works are applied with precision to exposed steel members, ensuring full coverage, durability, and compliance. Surface preparation, masking, and site protection are managed to maintain a clean and professional work environment throughout the project.

Project: Charlingfield Aged Care

Scope of Works: Structural Steel Fire Spray Application

Ary Fire has been contracted to perform fire spray application works at the Charlingfield Aged Care development. The scope involves the preparation and vermiculite fire spraying of exposed structural steel members to achieve the required Fire Resistance Levels (FRLs) in accordance with relevant Australian Standards. This passive fire protection system is designed to preserve structural integrity during fire conditions, enhancing the overall safety of the aged care facility. All works are carried out with attention to cleanliness, precision, and minimal disruption to surrounding trades and ongoing site operations.

Project: Fire Spraying Ducts

Scope of Works: Application of Fire Spray Insulation on Air Ducts

Ary Fire Protection has been tasked with applying fire protection spray to the air ducts within the commercial building project. The work involves the meticulous application of fire-rated spray to ensure that the ducts meet necessary fire resistance standards. This service is crucial for maintaining safe operation of HVAC systems during a fire, limiting the spread of flames and smoke and providing vital protection to building occupants. Our team executes all activities with a focus on safety, cleanliness, and minimal impact on the construction schedule.

Project:Rhodes Stage 2

Scope of Works: Fire Spray Application

Ary Fire has been engaged to perform fire coatings protection works on the steel components within the Rhodes Stage 2 development.

The scope of work is focused on the targeted steel brackets and involves the systematic application of an intumescent fire coating system. This process includes thorough surface preparation and priming of the brackets before the precise application of the intumescent base coat. The coating is applied to the specified Dry Film Thickness (DFT) to achieve the project's mandated Fire Resistance Level (FRL).

Project: NSW Project Remidiate

Scope of Works: Application of Fire Spray Insulation on Air Ducts

Remedial works were completed at 2 Gull St Little Bay under the scope of Project NSW Remediate. The primary task involved the preparation and application of a proprietary fire-rated spray material to all designated steel beams. This action was necessary to ensure the structural steel members meet current Building Code of Australia (BCA) or project-specific requirements for passive fire protection and achieve the specified Fire Resistance Level (FRL).

Fire Spray:

Vermiculite Fire Spray

Vermiculite Fire Spray by Ary Fire

At Ary Fire, we specialise in expert vermiculite fire spray and fireproofing services, delivering advanced fire protection solutions across a wide range of sectors. Our vermiculite spray (also referred to as fire spray or fire coat) is designed to reinforce structural elements—such as steel beams, ductwork, and critical infrastructure—by significantly improving their fire resistance. This fire spraying technology provides a lightweight, insulating layer that delays heat transfer, thereby increasing occupant evacuation time and protecting structural integrity.

Why Vermiculite Spray Matters

Applying a quality vermiculite fireproof spray or fire coat is essential to maintaining a building’s fire resilience. In a high-temperature scenario, the vermiculite-based coating insulates steel or other materials from rapid temperature rise, preventing premature structural failure. The result is a longer duration before collapse, minimised property damage, and enhanced safety for occupants.

By choosing Ary Fire’s vermiculite fire protection, you invest in a system engineered to contribute to a building’s Fire Resistance Levels (FRLs), ensuring compliance with fire safety standards and regulatory requirements.

How Our Vermiculite Fire Spray Works

Our fire spraying method uses a formulation of expanded vermiculite and compatible inert additives, mixed with water, then expertly applied to target surfaces. Once in place, the vermiculite fire spray or fire coat acts as a thermal barrier, slowing conduction of intense heat into structural components.

When under fire exposure, the vermiculite fireproof layer helps maintain the load-bearing capacity of steel and metal substrates by controlling the rate at which temperature rises. This is fundamental to extending the fire resistance period and protecting the built structure.

Our Approach & Methodology

Ary Fire’s approach to vermiculite fire spraying is rooted in precision, compliance, and performance:

1. Project Assessment

We begin with a site evaluation to determine the required fire protection levels, structural profiles, and environmental conditions.

2. Specification & Design

Based on the assessment, we specify the appropriate thickness and system composition (vermiculite fire spray, fire coat, or combinations with intumescent layers). We can integrate systems such as Cafco 300 or Monokote where they align with project needs.

3. Application & Quality Control

Our trained applicators execute the fire spraying with strict adherence to standards and procedures. We ensure uniform coverage, correct thickness, and strong adhesion.

4. Testing & Compliance

Post-application, we conduct inspections and testing to validate that the vermiculite fire protection system meets specified Fire Resistance Levels (FRLs) and applicable codes.

Benefits of Choosing Ary Fire

Tailored Fire Protection Solutions: We customise vermiculite spray, fire coat, or hybrid systems (e.g. combining Monokote or Cafco 300) to suit your structural and regulatory demands.

Proven Expertise: Ary Fire brings deep experience in passive fire protection, specialising in vermiculite fireproofing, fire spray, and fire spraying technologies.

Regulatory Assurance: Every installation is certified and aligned with fire safety codes and standards, achieving your FRL objectives.

Structural & Life Safety: Our vermiculite fire protection effectively shields your structural steel and ductwork, preserving integrity and allowing precious time during fire events.

Common Questions (FAQs)

What surfaces can vermiculite fire spray be applied to?

Ary Fire’s vermiculite spray and fireproof coatings can be applied to structural steel, ducting, and other fire-exposed elements where passive fire protection is needed.

What Fire Resistance Levels (FRL) can be achieved?

Depending on the size and configuration of steel sections, we can achieve FRLs of up to 4 hours using vermiculite fire spray or fire coat systems. For ductwork, we typically deliver up to 2 hours of fire resistance.

Is maintenance required for vermiculite fireproofing?

Periodic inspections are recommended. Maintenance or touch-ups may be necessary if physical damage, exposure, or deterioration has occurred.

Secure your building’s resilience with Ary Fire’s vermiculite fire spray and fire protection services. Contact us today to discuss your project and achieve superior fireproofing solutions using vermiculite spray, Cafco 300, Monokote, or hybrid systems in your fire protection strategy.name in passive fire protection.

Fire Coatings:

Here’s a rewritten version of the “Fire Spray – Monokote for Steel Protection” page, rebranded (you can adjust the branding), with added links to product pages and datasheets, and optimised with your key terms (vermiculite spray, fire spray, vermiculite fire protection, etc.):

Fire Spray — Monokote for Steel Protection

Overview

Our Monokote fire spray system is a leading solution for passive fire protection of steelwork. It provides durable, cost-effective vermiculite-free fire spray (i.e. no vermiculite in the formulation) for internal, semi-exposed, and external steel structures. Use it to achieve required Fire Resistance Levels (FRLs) on beams, columns, hollow sections, and interfaces with intumescent coatings or fire-rated boards.

Monokote is approved to interface with other fire protection systems and provides a compliant path when specifying fire spraying systems for structural steel.

Key Features & Benefits

Vermiculite-free fire spray system — avoids use of vermiculite while still delivering reliable fire protection.

Proven performance and fire tested compliance under Australian / international standards (e.g., AS 1530.4)

High yield formulation (HY) enables efficient application and resource savings

Suitable for internal, semi-exposed, and fully external conditions (e.g. Monokote Z106, Z146)

Interfaces seamlessly with intumescent coatings, fire-rated boards, and other fireproofing systems

Backed by technical support and engineering design services for specification, thickness selection, and compliance alignment

Applications & Use Cases

Monokote fire spray can be used for:

Structural steel protection: beams, columns, fluted decking, hollow sections

Semi-exposed and external steel elements (using Monokote Z106, Z146 variants)

Situations requiring interface with intumescent coatings, fire-rated boards, or coat backs to secondary members

Refurbishments or upgrades where fire spraying must be applied over existing surfaces

Design, Specification & Compliance

Product Data Sheets & Technical Documents

Monokote MK-6 / MK-6 HY Data Sheet (PDF)

Steel Protection Technical Manual (PDF)

Monokote Field Application Manual (PDF)

GCP Monokote MK-6/HY Product Data Sheet (PDF)

These datasheets include coverage, thickness charts, physical & fire performance properties, installation guidance, storage, and compliance notes.

Compliance & Standards

Monokote systems align with AS 1530.4, and structural steel designs in accordance with AS4100 regression.

Steel sections must be cleaned, free of loose scale, oils, unsuitable primers, or any surface contaminants to ensure bonding of the fire spray layer.

Use a bonding agent on concrete or non-steel substrates where needed.

Installation / Application Notes

1. Surface Preparation

All substrates must be cleaned, degreased, and prepped, removing rust, mill scale, oil, and incompatible coatings.

2. Mixing & Spraying

Monokote is typically supplied as dry (mill-mixed) material; water is added on-site to produce a pumpable slurry. Use approved mixing and delivery systems.

An accelerator may be injected at the nozzle for applications requiring faster set times or higher densities.

3. Thickness Control / Multi-Pass

Based on required FRL and steel section, multiple passes may be needed. Verify thickness via measurement and density testing.

4. Curing & Protection

Maintain temperature and ventilation conditions during curing. The “wet” surface is slippery; post warning signage.

5. Testing & Validation

Samples should be extracted for thickness, density, and bond strength testing (e.g. ASTM E605, E736 equivalents) to validate the fire spray application.

Summary & Call to Action

Monokote fire spray delivers reliable fire protection for structural steel without the dependency on vermiculite, meeting stringent compliance requirements for FRLs in internal, semi-exposed, or external conditions. With technical documentation, datasheets, and application manuals linked above, you have full access to specification and execution guidance.